back

WE PROVIDE TECHNOLOGIES FOR ALL STAGES OF THE PROCESSING. FOR EACH STAGE OF THE PROCESSING PROCESS, WE SUPPLY INDIVIDUAL MODULES, LINE ELEMENTS OR A COMPLETE SOLUTION FOR MATERIAL PROCESSING.

01

PROCESS PREPARATION
At the preparation stage, we use a wide range of technologies:

MAGNETIC SEPARATION

Magnetic and electromagnetic separators are designed for automatic separation of iron from loose materials transported, e.g. on belt conveyors and vibrating feeders. There are two types of these devices: magnetic/electromagnetic separators that attract ferromagnets, thus separating them from the stream of unsorted garbage, and non-ferrous metal separators. The first are divided into two groups: with manual cleaning and self-cleaning.

SHREDDING

Devices for mechanical processing of plastics are usually crushers called shredders and mills. Strong teeth or knives of this equipment cut and crush hard materials, e.g. plastic agglomerations as well as high-density lumps and blocks. Shredders are designed to significantly reduce the dimensions and modify the shape of a given material, for example PET, PP, PS bottles. The waste can be processed, for example, into granules.

EDDY CURRENT SEPARATION

The eddy current separator is designed for the automatic separation of non-ferrous metals from loose or fragmented materials. Non-ferrous metal separators, or eddy current separators, are used to capture non-ferromagnetic metals, such as aluminum or copper. Their main component is usually a drum with a rapidly rotating set of permanent magnets that generate high-frequency alternating magnetic fields. These, in turn, cause strong eddy currents in non-ferrous metal particles, which generate their own magnetic fields. These counteract the external field, so that these metals are repelled.

AIR SEPARATION

Air (pneumatic) separators are included in the category of techniques, in which individual fractions of waste are separated from each other due to differences in the density of the materials from which they were made. The main task of this type of devices is to separate light and heavy waste.

Air separators are mounted on conveyor belts, which feed pre-screened waste. They are transported to the separating chamber. A negative pressure is created in it, causing light fractions, such as foil and paper, to be sucked in, while heavier ones are sent further. The efficiency of the separator’s work is regulated by changing the efficiency of the fan. This is a very effective method of sorting garbage. Its advantages are also: easy operation, low maintenance requirements, low operating costs, usually compact design of the separator.

OPTICAL SEPARATION

In optical separators, the type of material is recognized based on the change in the properties of the radiation that has reflected from it. Thus, typically such a device consists of its source and receiver. Its essential component is also a system that separates a given type of garbage from the rest, for example a blower powered by compressed air, the stream of which blows the waste into separate containers.

This group includes several types of separators that differ in the type of radiation used to recognize individual materials. The most popular are near infrared detectors – infrared separators are usually used to separate plastics by type: wood and textiles, paper, cardboard and packaging. Visible light detectors are also often used. X-rays are less common.

02

PROCESSING PROCESS
The main module includes the following stages:

FLOTATION

The technological process of washing and separating plastics, a method of separating fragmented solids (plastics), using differences in the wettability of components and the specific gravity of flotation materials. The flotation product is, the so-called, flotation concentrate.

SPIN

The process of separating liquids from solids. Devices used in this technology separate suspensions and emulsions by setting them into a rapid rotation whose constant acceleration significantly exceeds the gravitational acceleration, increasing the sedimentation rate by many times.

DRYING

03

PRODUCT FINALIZATION

  • Size fractionation
  • Staining
  • Polymer granulation